Machine Tools

• Bridgeport Series 1 (round ram, M-head)
• Delta 28-560
• Mini Lathe (7×16)
• Green Instruments Pantograph engraver

Metrology

• Granite surface plate (36“x36”)
• Height gauge

Other Tools

• Bench grinder
• Drill bit sharpener

Metal Lathe

General

• Check chuck key removal before starting
• Secure workpiece properly
• Remove chips with brush or vacuum only
• Never leave chuck key in chuck

• Before Use:
  • Oil all ways and sliding surfaces
  • Verify smooth carriage movement
  • Ensure chuck key is not in chuck
• After Use:
  • Wipe down all surfaces
  • Remove all chips
  • Clean and store any tools used
    • Especially the chuck key.

Lathe Maintenance

• Weekly:
  • Clean and inspect chuck jaws
  • Check belt condition
  • Clean and oil change gears
• Monthly:
  • Inspect electrical cables
  • Clean and adjust gibs if needed
  • Check tailstock alignment
  • Level machine

Milling Machine

General

IMPORTANT: Fill spindle oil cup before each use - machine must not be run without proper lubrication

• Always use proper workholding (vise, clamps, or fixtures)
• Check that workpiece and vise are securely mounted
• Remove chuck key before starting machine
• Use appropriate speeds and feeds for material
• Never adjust workpiece while machine is running
• Keep hands away from rotating cutters
• Use climb milling only when appropriate
• Check cutter rotation direction before starting cut
• Clean table surface and ways after use
• Never leave tools on machine table
• Use brush or vacuum to remove chips, never compressed air
• Keep area around machine clear of obstacles
• Monitor for excess vibration or unusual sounds

• Before Use:
  • CRITICAL: Fill spindle oil cup - machine must not be run without proper lubrication
  • Oil all ways and leadscrews
  • Check drawbar tightness
  • Verify smooth table movement in all axes
• After Use:
  • Wipe down all surfaces
  • Clean table and T-slots
  • Remove all chips
  • Clean and store any tools used

Mill Maintenance

• Weekly:
  • Check belt tension
  • Clean and oil leadscrews thoroughly
• Monthly:
  • Inspect electrical cables
  • Check gibs and adjust if needed
  • Verify head tram
  • Level Machine

Bandsaw

General

• Ensure the work area is clean and free of debris
• Select the appropriate blade for your material (tooth pitch, blade material)
• Adjust the blade speed to match the material (lower speeds for harder materials)
• Secure the material firmly in the vise, ensuring it's perpendicular to the blade
• Position the blade guide as close to the workpiece as possible
• Use push sticks or handling tools when working with small pieces
• Support long pieces with roller stands or other appropriate supports
• Start the machine and allow it to reach full speed before beginning the cut
• Allow the machine to complete the cut without forcing or rushing
• In case of binding or jamming, stop the machine immediately
• Replace blades when dull or damaged
• Store blades properly when not in use

• Before use:
  • Check the blade for cracks, missing teeth, or damage
  • Ensure blade tension is proper according to manufacturer specifications
  • Verify all guards are in place and functioning
  • Check that the blade guides and support bearings are properly adjusted

• After Use:
  • Clean the machine after each use
  • Remove chips and debris from the blade and work area

Bandsaw Maintenance

• Weekly:
  • Lubricate moving parts according to manufacturer recommendations
  • Verify blade tension regularly
• Monthly:
  • Check and adjust blade tracking
  • Inspect and replace worn blade guides
  • Check drive belt for condition