Differences

This shows you the differences between two versions of the page.

--- metal_shop [2025/04/18 19:35] – samantha_sullivan
+++ metal_shop [2025/10/24 18:55] (current) – [Machine Tools] samantha_sullivan
@@ Line 1: / Line 1: @@
 ====== Metal Shop ======
-The Metal Shop is captain by Chris Santacroce
+The Metal Shop is captained by Chris Santacroce
+====== Equipment ======
+====Machine Tools====
+  * [[bridgeport_series_1|Milling Machine: Bridgeport Series 1 (round ram, M-head)]]
+    * [[mill_tooling|Mill Tooling]]
+  * [[horizontal_bandsaw|4x6 Horizontal Bandsaw]]
+  * [[mini_lathe|Mini Lathe (7x16)]]
+    * [[lathe_tooling|Lathe Tooling]]
+    * [[lathe_dro|Digital Read Out (Touch DRO)]]
+  * [[pantograph_engraver|Pantograph Engraver]]
+  * Coming soon
+    * Delta Rockwell 20" Drill press
+    * Delta Vertical Bandsaw
+    * Boyar-Schultz 612 Surface Grinder
+====Metrology====
+  * [[metrology_equipment|General Metrology Practices]]
+  * [[calipers|Calipers]]
+  * [[micrometers|Micrometers]]
+  * [[indicators|Indicators]]
+  * [[surface_plate|Standridge Granite Surface Plate]]
+  * [[etalon_height_gauge|Etalon Dual Beam Dial Height gauge]]
+  * [[surface_gauge|Brown & Sharpe No.621 Surface Gauge]]
+  * [[cylinder_square|Cylinder Square]]
+  * [[gauge_blocks_pins|Gauge Blocks/Gauge Pins]]
+====Welding====
+  *
+====Other Tools====
+  * [[bench_grinder|Bench Grinder]]
+  * [[drill_bit_sharpener|Drill Bit Sharpener]]
 ======Shop Policy======
 ====General Safety====
   - Members must have completed MAKE Roanoke’s new member orientation before using the Metal Shop.
-  - Digital calipers, scales, files, and other simple hand tools are considered Green tools. Use of these tools requires completion of general space, and shop-specific orientations.
+  - Digital calipers, scales, files, and other simple hand tools are considered Green tools. Use of these tools requires completion of general space orientation.
-  - Micrometers, indicators, and other precision metrology equipment are considered Yellow tools, due to the delicate nature of said equipment, and knowledge requirements for use. Tool-specific competency training must be completed prior to use.
+  - Micrometers, indicators, and other precision metrology equipment are considered Yellow tools, due to the delicate nature of said equipment, and knowledge requirements for use.
-  - All machines in the Metal Shop are considered Red tools. Tool-specific competency & safetytraining must be completed prior to use.
+  - All machines in the Metal Shop are considered Red tools. Tool-specific competency & safety training must be completed prior to use.
   - Food or drinks are strictly prohibited in the shop.
   - Do not leave chuck keys in the chucks.
@@ Line 52: / Line 87: @@
   - Storage of in-progress projects subject to space restrictions and Parking Permit rules, unless otherwise approved by the Shop Captain.
   - If you suspect a measuring instrument is inaccurate or requires calibration, label the instrument as suspect, and inform the Shop Captain.
-====== Equipment ======
-====Machine Tools====
-  * [[bridgeport_series_1|Milling Machine: Bridgeport Series 1 (round ram, M-head)]]
-  * [[delta_28_560|Bandsaw: Delta 28-560]]
-  * [[mini_lathe|Mini Lathe (7x16)
-]]  * Green Instruments Pantograph engraver
-====Metrology====
-  * Granite surface plate (36"x36")
-  * Height gauge
-====Other Tools====
-  * Bench grinder
-  * Drill bit sharpener
-===== General Guidelines =====
-==== Pantograph Engraver ====
-__General__
-Verify the pantograph ratio settings match your project requirements
-Secure the master template firmly to the template table
-Mark reference points on blanks for alignment
-Select appropriate holding fixtures for your workpiece
-Secure the workpiece firmly to prevent movement during engraving
-Ensure the workpiece surface is perpendicular to the cutting tool
-Adjust depth settings in small increments
-Test depth settings on similar material before final engraving
-Consider multiple passes for deeper engravings
-__Before Use__
-  - Choose the appropriate cutter type based on material:
-    * Carbide for metals and hard plastics
-    * High-speed steel for softer materials
-    * Diamond-tipped for glass or stone
-  - Select the proper cutting angle for your material
-  - Verify cutter sharpness before starting
-  - Set the correct depth of cut for your application
-__After Use__
-   - Clean machine after each use
-   - Remove all chips and debris
-   - Wipe down surfaces
-__Maintenance__
-  * __Daily__
-  - Check for loose components
-  - Check belt for condition and tension
-  * __Monthly__
-   - Lubricate moving parts according to manufacturer specifications
-   - Check and tighten all fasteners
-   - Inspect stylus and cutters for wear
-==== Metrology Equipment ====
-__Handling and Storage__
-  - Handle all measuring instruments with care to prevent damage
-  - Store instruments in protective cases when not in use
-  - Maintain a clean environment for storage
-  - Keep instruments away from moisture, dust, and extreme temperatures
-__Usage__
-  - Select the appropriate instrument for the measurement task
-  - Clean measuring surfaces before and after use
-  - Follow manufacturer's operating instructions
-  - Apply consistent measuring force when using contact instruments
-  - Allow temperature stabilization between instrument and part
-  - Take multiple measurements for verification
-  - Report inaccurate or out-of-calibration equipment to Shop Captain.
-__Maintenance__
-  - Perform regular visual inspections for damage or wear
-  - Clean instruments according to manufacturer recommendations
-  - Lubricate moving parts as specified
-  - Check batteries and power supplies regularly
-  - Verify zero settings before measurements
-  - Perform periodic performance checks between calibrations