Differences

This shows you the differences between two versions of the page.

--- metal_shop [2025/04/18 19:21] – Added Shop Policies samantha_sullivan
+++ metal_shop [2025/04/18 20:08] (current) – [Other Tools] samantha_sullivan
@@ Line 56: / Line 56: @@
 ====Machine Tools====
-  * Bridgeport Series 1 (round ram, M-head)
+  * [[bridgeport_series_1|Milling Machine: Bridgeport Series 1 (round ram, M-head)]]
-  * Delta 28-560
+  * [[delta_28_560|Bandsaw: Delta 28-560]]
-  * Mini Lathe (7x16)
+  * [[mini_lathe|Mini Lathe (7x16)]]
-  * Green Instruments Pantograph engraver
+  * [[pantograph_engraver|Pantograph Engraver]]
 ====Metrology====
-  * Granite surface plate (36"x36")
+  * [[metrology_equipment|Granite surface plate (36"x36")]]
-  * Height gauge
+  * [[metrology_equipment|Height gauge]]
 ====Other Tools====
-  * Bench grinder
+  * [[bench_grinder|Bench Grinder]]
-  * Drill bit sharpener
+  * [[drill_bit_sharpener|Drill Bit Sharpener]]
-===== General Guidelines =====
-==== Lathe ====
-__General__
-  - Check chuck key removal before starting
-  - Secure workpiece properly
-  - Remove chips with brush or vacuum only
-  - Never leave chuck key in chuck
-__Before Use:__
-  - Oil all ways and sliding surfaces
-  - Verify smooth carriage movement
-  - Ensure chuck key is not in chuck
-__After Use:__
-  - Wipe down all surfaces
-  - Remove all chips
-  - Clean and store any tools used
-    * Especially the chuck key.
-__Lathe Maintenance__
-  * Weekly:
-  - Clean and inspect chuck jaws
-  - Check belt condition
-  - Clean and oil change gears
-  * Monthly:
-  - Inspect electrical cables
-  - Clean and adjust gibs if needed
-  - Check tailstock alignment
-  - Level machine
-==== Milling Machine ====
-__General__
-**IMPORTANT: Fill spindle oil cup before each use - machine must not be run without proper lubrication**
-  - Always use proper workholding (vise, clamps, or fixtures)
-  - Check that workpiece and vise are securely mounted
-  - Remove chuck key before starting machine
-  - Use appropriate speeds and feeds for material
-  - Never adjust workpiece while machine is running
-  - Keep hands away from rotating cutters
-  - Use climb milling only when appropriate
-  - Check cutter rotation direction before starting cut
-  - Clean table surface and ways after use
-  - Never leave tools on machine table
-  - Use brush or vacuum to remove chips, never compressed air
-  - Keep area around machine clear of obstacles
-  - Monitor for excess vibration or unusual sounds
-__Before Use:__
-**CRITICAL: Fill spindle oil cup - machine must not be run without proper lubrication**
-  - Oil all ways and leadscrews
-  - Check drawbar tightness
-  - Verify smooth table movement in all axes
-__After Use:__
-  - Wipe down all surfaces
-  - Clean table and T-slots
-  - Remove all chips
-  - Clean and store any tools used
-__Mill Maintenance__
-  * __Weekly:__
-  - Check belt condition
-  - Clean and oil leadscrews
-  * __Monthly:__
-  - Inspect electrical cables
-  - Check gibs and adjust if needed
-  - Verify head tram
-  - Level Machine
-==== Bandsaw ====
-__General__
-  - Ensure the work area is clean and free of debris
-  - Select the appropriate blade for your material (tooth pitch, blade material)
-  - Adjust the blade speed to match the material (lower speeds for harder materials)
-  - Secure the material firmly in the vise, ensuring it's perpendicular to the blade
-  - Position the blade guide as close to the workpiece as possible
-  - Use push sticks or handling tools when working with small pieces
-  - Support long pieces with roller stands or other appropriate supports
-  - Start the machine and allow it to reach full speed before beginning the cut
-  - Allow the machine to complete the cut without forcing or rushing
-  - In case of binding or jamming, stop the machine immediately
-  - Replace blades when dull or damaged
-  - Store blades properly when not in use
-__Before use__
-  - Check the blade for cracks, missing teeth, or damage
-  - Ensure blade tension is proper according to manufacturer specifications
-  - Verify all guards are in place and functioning
-  - Check that the blade guides and support bearings are properly adjusted
-__After Use__
-  - Clean the machine after each use
-  - Remove chips and debris from the blade and work area
-__Maintenance__
-  * __Weekly__
-  - Lubricate moving parts according to manufacturer recommendations
-  - Verify blade tension
-  * __Monthly__
-  - Check and adjust blade tracking
-  - Inspect and replace worn blade guides
-  - Check drive belt for condition
-==== Pantograph Engraver ====
-__General__
-Verify the pantograph ratio settings match your project requirements
-Secure the master template firmly to the template table
-Mark reference points on blanks for alignment
-Select appropriate holding fixtures for your workpiece
-Secure the workpiece firmly to prevent movement during engraving
-Ensure the workpiece surface is perpendicular to the cutting tool
-Adjust depth settings in small increments
-Test depth settings on similar material before final engraving
-Consider multiple passes for deeper engravings
-__Before Use__
-  - Choose the appropriate cutter type based on material:
-    * Carbide for metals and hard plastics
-    * High-speed steel for softer materials
-    * Diamond-tipped for glass or stone
-  - Select the proper cutting angle for your material
-  - Verify cutter sharpness before starting
-  - Set the correct depth of cut for your application
-__After Use__
-   - Clean machine after each use
-   - Remove all chips and debris
-   - Wipe down surfaces
-__Maintenance__
-  * __Daily__
-  - Check for loose components
-  - Check belt for condition and tension
-  * __Monthly__
-   - Lubricate moving parts according to manufacturer specifications
-   - Check and tighten all fasteners
-   - Inspect stylus and cutters for wear
-==== Metrology Equipment ====
-__Handling and Storage__
-  - Handle all measuring instruments with care to prevent damage
-  - Store instruments in protective cases when not in use
-  - Maintain a clean environment for storage
-  - Keep instruments away from moisture, dust, and extreme temperatures
-__Usage__
-  - Select the appropriate instrument for the measurement task
-  - Clean measuring surfaces before and after use
-  - Follow manufacturer's operating instructions
-  - Apply consistent measuring force when using contact instruments
-  - Allow temperature stabilization between instrument and part
-  - Take multiple measurements for verification
-  - Report inaccurate or out-of-calibration equipment to Shop Captain.
-__Maintenance__
-  - Perform regular visual inspections for damage or wear
-  - Clean instruments according to manufacturer recommendations
-  - Lubricate moving parts as specified
-  - Check batteries and power supplies regularly
-  - Verify zero settings before measurements
-  - Perform periodic performance checks between calibrations