====== Metal Shop ====== The Metal Shop is captain by Chris Santacroce ======Shop Policy====== ====General Safety==== - Members must have completed MAKE Roanoke’s new member orientation before using the Metal Shop. - Digital calipers, scales, files, and other simple hand tools are considered Green tools. Use of these tools requires completion of general space, and shop-specific orientations. - Micrometers, indicators, and other precision metrology equipment are considered Yellow tools, due to the delicate nature of said equipment, and knowledge requirements for use. Tool-specific competency training must be completed prior to use. - All machines in the Metal Shop are considered Red tools. Tool-specific competency & safetytraining must be completed prior to use. - Food or drinks are strictly prohibited in the shop. - Do not leave chuck keys in the chucks. - All files must have handles. - Do not take measurements with the machine running. - Do not walk away from a running machine. - Make sure the machine is stopped before changing speeds/gears/etc.. - Machines must be allowed to spin down on their own. DO NOT slow/stop a spindle with your hand. - Do not clear chips with your hands. Use a brush, tweezers, pliers, or another suitable tool. - Do not use compressed air to clear chips from machines, yourself, or others. - No mist coolant allowed. - Do not attempt to use dull or damaged cutting tools. Place all unusable cutters and inserts in the appropriate container. - Long hair must be tied back in such a manner, as to keep it behind your shoulders. - Necklaces, hood strings, and the like must be tucked into your shirt, or removed. - The following clothing/items are not allowed under any circumstances: - Long sleeves - Rings - Watches - Gloves of any kind, including latex/nitrile gloves. - Unless performing an operation that requires hearing protection, you must have at least one ear open. Having earbuds in both ears is prohibited. - Materials placed in the scrap bin must be deburred. - The bench grinder is for ferrous materials only (steel, iron). Grinding soft materials such as aluminum, brass, or plastic can clog the wheel, resulting in a potentially dangerous condition. ====Shop Policy & Courtesy==== - Clean up after yourself. - Mark raw materials whenever possible: - Type of material - Alloy - Heat Treat, if applicable - If a piece of material is marked, cut your stock off the end opposite the mark. - Do not machine wood or fiberglass. - Do not use grinding equipment of any kind on workpieces in machines. - Cover or otherwise protect machine ways/slides when cutting hard materials (i.e., hardened steel). - Avoid the use of excessively smoky cutting fluids. Use correct PPE as appropriate. - Return machines to their default state when you’re finished. Some examples: - If you removed the vise from the mill, put it back and tram it in. - If you set-over the tailstock on the lathe, re-center it. - If you tilted/nodded the mill head, tram it back in. - Keep measuring equipment clean, and put away when not in use. - Keep the surface plate covered when not in use. - Be mindful of others. Do not monopolize machines, and do not touch other’s projects. - Do not leave projects on machines when you’re done for the day. The use of fixture plates, sub-vises, and other methods of quickly restoring a setup, is encouraged. - Storage of in-progress projects subject to space restrictions and Parking Permit rules, unless otherwise approved by the Shop Captain. - If you suspect a measuring instrument is inaccurate or requires calibration, label the instrument as suspect, and inform the Shop Captain. ====== Equipment ====== ====Machine Tools==== * [[bridgeport_series_1|Milling Machine: Bridgeport Series 1 (round ram, M-head)]] * [[delta_28_560|Bandsaw: Delta 28-560]] * [[mini_lathe|Mini Lathe (7x16)]] * [[pantograph_engraver|Pantograph Engraver]] ====Metrology==== * [[metrology_equipment|Granite surface plate (36"x36")]] * [[metrology_equipment|Height gauge]] ====Other Tools==== * [[bench_grinder|Bench Grinder]] * [[drill_bit_sharpener|Drill Bit Sharpener]]